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The Risks of Improper Medical Device Sterilization

Improper medical device sterilization can potentially spread life-threatening infections in hospitals, clinics, and doctor’s offices.

What is improper medical device sterilization?

Media coverage over the past five years has frequently and clearly shown that improper sterilization of medical devices, scopes, and equipment has the potential to spread life-threatening infections in hospitals and medical facilities. More recently, there have been reports of improperly sterilized medical equipment in outpatient facilities, clinics, and doctor’s offices. In other words, the health risks associated with infections from improperly sterilized and cleaned medical devices extends well beyond the traditional hospital environment.

Incidents of infection resulting from improperly cleaned medical equipment have become so serious that the Center for Disease Control (CDC) and the Food and Drug Administration (FDA) have issued an advisory. The recommendations found in the advisory suggest that hospitals, clinics, outpatient facilities and doctor’s offices should conduct regular audits of how their staff cleans, disinfects and sterilizes medical equipment as well as how the medical equipment is stored and

handled. Further, the advisories recommend establishing methodologies for handling problematic situations regarding medical device sterilization.

What are the risks associated with improper medical device sterilization?

It’s clear that improperly sterilized and cleaned medical devices pose a serious risk of patient infection, including the possibility of deadly infection. What may not be immediately evident is the secondary risk medical facilities could face by using unsterile equipment, the risk of litigation resulting from medical negligence.

Recent occurrences of improper medical device sterilization.

Recently, a US-based hospital placed more than 9,500 patients at risk for serious infection. The hospital had to notify patients going back more than 6 years and was placed under the granular scrutiny of the CDC. In another case, a US-based medical facility was inspected by an unbiased third party who found an array of problems and inconsistencies in the hospital’s protocols as they relate to medical device sterilization.

Unfortunately, these are not isolated cases. While it’s not the intent of this article to highlight names, there are many medical facilities that have had equipment sterilization issues and a large percent discovered the problems when patients contracted infections and became ill. While the solutions to the problem of improper sterilization are certainly not easy to implement, they are critical.

By leveraging the right combination of people, procedure and technology, hospitals and medical facilities can dramatically reduce or eliminate equipment sterilization problems.

What can be done to improve medical device sterilization?

So, we now understand the risks associated with improperly sterilized medical equipment and we’ve examined what the outcome can be if equipment remains contaminated. But what are some of the steps that can be taken to improve the sterilization of medical devices?

The CDC and the FDA have a set of recommendations for products and procedures as they relate to medical device cleaning. In those recommendations, a few elements stand out.

First, there is a recommendation that the “retention of debris in reusable medical devices should not happen.” Debris can be retained where there are scratches, fissures or other damage to the medical equipment. Interestingly, low-quality medical cleaning tools can often be the source of the scratches and other damage. That’s right, the tools used to clean and sterilize the equipment can actually cause the damage that results in debris retention. In the case of a medical equipment cleaning brush, the takeaway here is that the protective tip on the end of the brush should be smooth and will not separate from the twisted wires that make up the core of the brush.

Further, the FDA is taking steps to advance the science of medical device cleaning and sterilization. Included in this science is the types of cleaning apparatus that are used to clean medical equipment. An important factor that may be considered is the use of anti-microbial fibers in medical device cleaning brushes.

Products that have proven to be effective in medical device sterilization.

Sanderson Macleod is registered with the FDA and is proud to lead the way in medical device cleaning brush manufacturing. Our brushes are engineered to exacting standards, run through an extensive quality control process, and produced here in the U.S.A. The patented Z-TIP brush is specifically designed for the medical industry and offers a smooth protective tip that will not fall off. The purpose of this tip is to help protect and prevent equipment damage during the cleaning process. Moreover, Sanderson Macleod offers the option for customers to use anti-microbial fiber in their cleaning brushes, allowing them to take advantage of any and all materials that may further help in the sterilization process.

Looking to the future.

As we look to the future of medical device sterilization, it is clear that collaboration between the FDA, medical professionals, equipment designers and cleaning tool manufacturers is becoming a requirement. Once all interested groups are working together, the human component of medical equipment cleaning if fulfilled and the introduction of new, better technologies and processes can become a reality.

Sanderson MacLeod Hosts Retiree Appreciation Open House & Barbeque

Out of appreciation for all of the hard work previous employees have done, Sanderson MacLeod held an open house to show some of the latest developments in brush making. The open house was followed by a retiree appreciation barbeque in the newly installed garden area.  The fall weather couldn’t have been more perfect and a fun time was had by all.  The retirees were excited to see all of the new innovations and continuous improvements that have taken place.  Sanderson MacLeod is very proud of its employees and grateful for their dedication and hard work that has helped the company grow over the years.

 

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Mission Critical: Six Fundamentals for Safely Sourcing Medical Brushes

Article Written by Mark Borsari

Cross infection from improperly cleaned medical devices has made national news. Supply planning, design collaboration, education and securing the partnership of a trusted medical brush manufacturer has suddenly become more important than ever before…Find out why.

As President of U.S. contract medical brush manufacturer Sanderson MacLeod, I’m often called upon to speak to medical groups, hospitals and medical device companies regarding medical brush sourcing best practices.

Our discussions typically follow three common themes:

“What’s most important when selecting a brush source?”

“How can using the wrong brush compromise patient safety?”

“How can we assess the effectiveness, safety and risk exposure of our current products?”

With patient safety and medical cleaning effectiveness receiving more attention than ever before, I offer six areas that can create an optimal medical brush sourcing plan.

1. Know Your Source: Where brushes are made is important. Were they made in a clean, organized and controlled environment specializing in medical brush production, or simply a line extension being produced with paint brushes, deburring wheels, etc.?Can your supplier accurately describe their ability to ensure lot to lot consistency, raw material trace-ability and quality assurance protocols while describing their processes for maintaining critical tolerances?

2.Further, brush manufacturers whose protocols utilize medical quality control measures can provide you with on-going, customized production data. Such information can go a long way in enhancing your confidence regarding even the most technically challenging specifications.

3. Know Your Application: Do you know exactly how your brush is used, and where? Knowing exact lumen diameters and/or bio matter collection methods becomes critical for ensuring proper brush design and selection. A manufacturer’s ability to tightly control bristle density (amount of fiber), raw materials, diameters and core wire flexibility can prevent dangerous product variability from occurring. Further, your brush supplier should be able to not only demonstrate IF the brush is working as intended, but be able to offer engineering enhancements that optimize end user results.

4. Know Your Options: Brushes are like zippers…Most people fail to appreciate their usefulness until they fail to work. A qualified medical brush manufacturer can provide a thorough brush line engineering review and suggest ways to enhance performance and/or provide cost saving opportunities through new technology or production.

One technological advancement has been the wide scale replacement of traditional protective brush tips (acrylic dipped, molded, hand crimped) with ZTip technology. Utilizing high capacity lasers, ZTip technology has eliminated the age old risk of tips separating in the patient or inside equipment and has removed the possibility scratching…critical for eliminating the collection of life threatening bacteria in brush scratched surfaces. More information can be found at www.sandersonmacleod.com

5. Know Your Resources: How accessible are your brush source’s key managers? Ideally, processes and procedures work so well that the ongoing supply of brush parts is seamless. However, if you ever find yourself needing immediate support, can you quickly access your brush supplier’s senior management? Can you get the President on the phone quickly? How about the Director of Operations or Quality Services? Should you need immediate support, knowing access to critical information is a call away can be pretty comforting.

6. Know the Future: One thing is certain…The medical cleaning and sampling world is forever changing. New processes, new equipment and new materials will continue to make supplying the optimal medical brush product a challenge. Although you may not know the future, having a medical brush manufacturer dedicated to ongoing research and design support is the next best thing.

Sanderson’s recently opened Brush Innovation Center (BIC) was designed to allow product development and individualized research to be optimized using their new, state-of-the-art prototype design facility. Working with Sanderson engineers, Sanderson clients send new and existing equipment to the center prior to their visit to have various products prototyped, sampled and approved on production equipment. Once the structured development process is completed, you can be more confident and ready to go to market faster than ever before.

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About Sanderson MacLeod, Inc.

Sanderson MacLeod’s 100+ employees come to work every day committed to being the best twisted wire brush company in the world. That’s why so many major corporations have classified Sanderson MacLeod as “dock to stock” and named the company “supplier of the year.” Sanderson MacLeod works diligently to be not just a supplier, but also a trusted partner in the development and sale of twisted wire brush products, saving customers money through customized inventory management and large volume discounts. Sanderson MacLeod makes customers more competitive with design assistance for innovative new product development.

For additional information, contact:
Sanderson MacLeod
Jim DeForest
Sales and Marketing Representative
413-283-3481